Case of Welding Production Line for Steel Truss for Domestic Customer
Case 1: Shandong Yuanjian Prefabricated Building Co., Ltd. (Prefabricated Building PC Factory)
Project Overview
Shandong Yuanjian Prefabricated Building Co., Ltd. has been equipped with a CNC-controlled intelligent steel truss welding production line, complemented by smart welding units for steel bar bends and mesh panels. This integrated system establishes a fully automated steel processing line, serving prefabricated residential and municipal public building PC component production in South China.
configuration
The entire production line, including the CNC steel truss welding host, automatic feeding and straightening mechanism, medium-frequency inverter welding system, servo positioning forming unit, and finished product unloading/palletizing system, is fully integrated into the factory's MES intelligent manufacturing management platform.
Customer Value and Feedback
Production efficiency
The steel truss is formed in a single operation, tripling the single-shift production capacity to meet the batch delivery requirements of large-scale PC factories.
Quality stability
Fully servo-controlled with dimensional accuracy within ±0.5mm, 100% weld strength compliance, meeting stringent standards for prefabricated components.
Cost reduction and efficiency enhancement
Workforce reduced by 60%, raw material utilization rate increased to 98%, equipment operates continuously with stable performance and low downtime due to malfunctions;
Customer review
"The intelligent production line with user-friendly operation significantly boosts production efficiency and quality consistency in PC components, making it the core equipment for steel bar processing in prefabricated factories."
Case 2: Shandong Mingtai Engineering Technology Co., Ltd. (Specialized in Steel Truss Floor Slabs)
Project Overview
We provide intelligent integrated production lines for steel truss floor slabs to Shandong Mingtai Engineering Technology Co., Ltd., enabling automated manufacturing of TD-series steel truss floor slabs. Our solutions serve commercial complexes, industrial plants, and residential projects in the Beijing-Tianjin-Hebei region.
configuration
The automatic steel truss welding production line, floor slab profiled composite unit, intelligent fixed-length cutting system, digital monitoring and data trace module.
Customer Value and Feedback
Production breakthrough
With just two operators, a single shift can produce 800㎡ of truss floor slabs, meeting the supply demands of large-scale projects.
Quality assurance
Integrated welding and forming process ensures precise truss spacing and height, with floor slabs meeting both flatness and load-bearing standards.
Flexible production
Rapidly switch specifications to accommodate multi-model floor slab hybrid production, meeting customized market demands.
Customer review
"The production line boasts cutting-edge automation, with output capacity, quality and stability surpassing expectations. This has established a long-term strategic partnership, driving continuous expansion and procurement."
Case 3: Shangluo Rail Bedding Yard of China Railway 20th Bureau (High-speed Rail Bedding Prefabrication)
Project Overview
The Xishan High-Speed Railway Shangluo Rail Support Yard of China Railway 20th Bureau has been equipped with a fully automated CNC steel truss welding production line. This facility handles the automated processing of 503,000 double-block rail support steel trusses for the Shaanxi section of the Xishan High-Speed Railway, ensuring the structural precision and safety of the ballastless track system.
configuration
High-speed railway special steel truss welding production line, automatic wire laying and straightening mechanism, high-precision bending forming unit, welding quality online detection system, finished product aggregate packing unit.
Customer Value and Feedback
High-efficiency and stable
Integrated processing of track laying, straightening, bending, welding, and aggregate assembly in a single facility, meeting the large-scale prefabrication requirements of sleeper yards.
Precision Assurance
The truss dimensions and welding quality strictly comply with high-speed rail standards, ensuring high product consistency and eliminating manual processing errors.
Intelligent Control
Leveraging IoT and smart construction technologies, production data is fully traceable, meeting the stringent quality control standards of high-speed rail projects.
Customer review
"The production line operates with high efficiency and precision, effectively supporting the intelligent production of sleeper yards and ensuring the batch delivery of sleepers and project quality for the Xi'an-Shijiazhuang High-Speed Railway."