Automated Rebar Cage Welding System
Your Professional Automated Rebar Cage Welding System Supplier
Shandong Shiguang Machinery Technology Co., Ltd. is a technology-innovative enterprise that specializes in the R&D, manufacturing, sales, and service of intelligent integrated production lines for construction equipment.
The company’s main products include a range of CNC (Computer Numerical Control) steel bar truss welding production lines, such as intelligent steel bar truss production lines, intelligent planar truss welding production lines, seven-rib steel bar truss welding production lines, calcium silicate board formwork-free steel bar truss floor bearing plate production lines, concrete-based formwork-free steel bar truss floor bearing plate production lines, as well as special-shaped and customized truss machines.
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Full-automatic Reinforcing Cage Welding MachineIn the modern construction and infrastructure engineering industry, the steel cage is a core load-bearing component of concrete structures, and its processing quality and efficiency directly affectAdd to Inquiry -
Automatic Welding Station For Reinforcing CageFully Automatic Rebar Cage Welding Station SGJX-ZDH-01 is a rebar cage welding equipment independently developed by our company with independent intellectual property rights. This equipment is mainlyAdd to Inquiry -
Reinforcement Cage Automatic Welding WorkstationRevolutionize your construction and prefabrication processes with our Reinforcement Cage Automatic Welding Workstation. This state-of-the-art system is engineered to automate the production of rebarAdd to Inquiry -
Intelligent Steel Cage Welding StationIn the modern construction and infrastructure engineering industry, steel reinforcement cages are the core load-bearing components of concrete structures, and their processing quality and efficiencyAdd to Inquiry -
Reinforced Steel Truss Welding Production LineOur intelligent steel bar truss welding production line is a fully automated equipment integrating pay-off of wire rods, precise straightening, web bar bending, resistance welding, fixed-lengthAdd to Inquiry -
Welding Production Line For Triangular Beam Steel Bar Tru...The rebar truss production line is a fully automated production line that integrates rebar coil wire laying, straightening, side steel bending, welding forming, automatic cutting, and finishedAdd to Inquiry -
Truss Girder Welding MachineryThe steel bar truss production line is a fully automated production line integrating steel bar coil unwinding, steel bar straightening, side bar bending, welding forming, automatic shearing andAdd to Inquiry -
Welding Machines Of Truss GirdersThe steel bar truss welding production line is a core intelligent equipment for prefabricated buildings and industrialized steel bar processing. It integrates steel bar straightening, feeding,Add to Inquiry -
Fully Automatic Steel Cage Welding WorkstationThe fully automatic steel cage welding workstation SGJX-ZDH-01 is a welding equipment with independent intellectual property rights developed by our company. The equipment is mainly used for subway,Add to Inquiry -
Reinforcement Cage Intelligent Welding WorkstationRevolutionize your construction and prefabrication processes with our Reinforcement Cage Intelligent Welding Workstation. This state-of-the-art automated system is engineered to replace traditional,Add to Inquiry -
Reinforcement Cage Intelligent Forming and Weldingworksta...Revolutionize your reinforcement cage production with our state-of-the-art Intelligent Forming and Welding Workstation. This fully integrated system is engineered to automate the entire process ofAdd to Inquiry -
Full-automatic Reinforcement Cage Automatic WeldingYou’re managing a large-scale infrastructure project, where rebar cage quality, speed, and cost are critical. Manual welding is slow, inconsistent, and labor-intensive, leading to delays, rework, andAdd to Inquiry
Why Choose us
Global Market Experience
Our company has extensive experience in international markets, having successfully exported products worldwide and participated in major international infrastructure projects. We consistently comply with globally recognized standards, including CE certification and North American building material specifications, demonstrating our commitment to quality and regulatory compliance.
Quality Certification
We are certified under the ISO 9001 Quality Management System, reflecting our adherence to rigorous international standards for consistent product quality and process efficiency.
Advanced Production Equipment
Our manufacturing capabilities are supported by advanced machinery, including lathes, milling machines, a 10,000-watt laser cutting machine, a laser tube cutting machine, and a CNC machining center, enabling high-precision production and scalable output.
Parameter
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SerialNumber |
Item |
Specifications |
|
1 |
Equipment Model |
YCQZD02-M3 |
|
2 |
Equipment Model |
Fully Automatic Steel Rebar Cage Welding Workstation |
|
3 |
Rebar Cage Diameter |
Φ900mm - Φ2500mm (Standard Model) |
|
4 |
Main Rebar Diameter |
Φ18mm - Φ32mm (Standard Model) |
|
5 |
Spiral Rebar Diameter |
Ф8mm, Ф10mm, Ф12mm, Ф14mm |
|
6 |
Main Rebar Type |
Single Main Rebar (Double Main Rebar - Available for Customization) |
|
7 |
Spiral Rebar Type |
Single Spiral Rebar, Double Spiral Rebar |
|
8 |
Spiral Rebar Spacing |
70mm-300mm |
Benefits of Automated Rebar Cage Welding System
Enhanced Efficiency
Automation streamlines the entire welding process, boosting productivity and significantly reducing construction timelines.
Consistent Quality
The precision and reliability of steel cage welding machines ensure consistently high-quality steel cages, meeting rigorous industry standards and enhancing overall structural safety.
Cost-Effectiveness
By lowering labor costs and minimizing material waste, these machines offer significant cost savings compared to traditional manual welding methods.
User-Friendly Operation
Featuring intuitive controls and user-friendly interfaces, these machines are easy to operate, requiring minimal training for personnel. This simplifies integration into existing construction workflows.
Working Of Automated Rebar Cage Welding System
Main rebar feeding
Pre-cut the main rebar, butt weld or connect the sleeve to the required length of the drawing, and then hang it on the main rebar storage rack of the rebar cage welding machine for backup (the rebar cage can be wound with single winding and double winding. If your rebar cage is a double-wound rebar, you need to ask the manufacturer to prepare two pay-off frame and a double straightening mechanism).
Passing through and fixing
Pass the main rebar on the distribution plate through the fixed plate conduit and then penetrate into the moving plate conduit, and use an electric wrench to tighten the fastening screws.
Initial welding
The fixed plate and the moving plate rotate synchronously, and the moving plate moves forward at the same time, so that the coil is automatically wound on the main rebar and welded at the same time to form a rebar cage product. (Under normal circumstances, only one worker can spot welding. You can also ask the manufacturer to install automatic welding robot to realize automatic welding).
Normal welding
Start the rebar cage welding machine to start normal welding. Every time a reinforcement ring is added to the designated position, the normal welding will continue. The hydraulic support is raised to a certain length of the cage to support the rebar cage.
Cut the rebar
After welding the rebar cage to its entire section, stop welding and cut off the winding rebar, and continue to operate the equipment to make the tail of the rebar cage separate from the fixed plate conduit.
Separate the moving plate
Loosen the fastening screws of the moving plate, and move the moving plate forward to make the conduit of the moving plate separate from the rebar cage.
Unload the cage
Unload the finished rebar cage with aerial crane, and prepare the next rebar cage after resetting the moving plate.
Application of Automated Rebar Cage Welding System
Prefabricated concrete elements
Prefabrication plants use automatic cage welding machines to produce reinforcement cages for precast concrete components. These cages are critical for structural integrity. Automation ensures uniformity across thousands of units, reducing rework and delays.
High-rise building construction
In skyscraper projects, precision and speed are vital. Automated rebar cage welding systems are used to produce reinforcement cages for columns, beams, and cores. They ensure compliance with strict engineering specifications and reduce on-site labor. Industry leaders have noted a 25% reduction in construction timelines due to automation, with improved safety outcomes.
Infrastructure projects
Bridges, tunnels, and transportation hubs often require large quantities of steel reinforcement. Automated rebar cage welding systems facilitate rapid production of complex cage geometries, supporting large infrastructure projects. For instance, a highway bridge project utilized these machines to meet tight deadlines, achieving a 20% cost saving compared to manual methods.
Delivery Information
Shipping Methods: We offer a variety of shipping options, including sea freight, air freight, railway transportation, and international express delivery, to meet the diverse needs of our customers.
Estimated Delivery Time: We will provide you with the estimated delivery time for your order, which will be clearly stated in the formal order to ensure your rights are protected, allowing you to arrange for the receipt of your goods in a timely manner.
Order Tracking: We provide order tracking services, allowing you to stay informed about the current status and expected arrival time of your order. Detailed inspection information and shipping manifests, including photos and videos, are provided to ensure the security of your transactions.
FAQ
We are one of the leading manufacturers and suppliers of automated rebar cage welding system in China, specialized in providing high quality customized service. We warmly welcome you to buy discount automated rebar cage welding system from our factory. For price consultation, contact us.
