Revolutionize your construction and prefabrication processes with our Reinforcement Cage Intelligent Welding Workstation. This state-of-the-art automated system is engineered to replace traditional, time-consuming manual welding methods. It delivers unparalleled precision and speed in fabricating steel reinforcement cages for concrete pillars, piles, and other critical structural elements. By integrating robotics and intelligent control software, this workstation ensures every weld is consistent, robust, and produced with exceptional efficiency, transforming your production floor into a hub of modern manufacturing excellence.
Product Features
Fully Automated Operation: From loading to welding and unloading, the system minimizes human intervention, drastically reducing labor costs and human error.
Advanced Vision System: Equipped with smart sensors and cameras to automatically identify rebar positions and adjust welding paths for perfect alignment.
Multi-Axis Robotic Arm: Delivers high-flexibility welding, capable of handling complex cage designs and multiple weld points simultaneously.
Intelligent Control Panel: A user-friendly PLC and HMI (Human-Machine Interface) allow for easy programming, storage of multiple job recipes, and real-time monitoring.
Centralized Clamping Unit: Ensures rebar grids are held securely in perfect alignment during the entire welding process, guaranteeing dimensional accuracy.
Material & Construction
The workstation is built with a heavy-duty, high-grade steel frame and precision-machined components to ensure long-term stability and resist deformation under continuous operation. Critical parts like the welding torches and clamps are made from industrial-grade materials designed for high-temperature resistance and minimal wear, ensuring durability and consistent performance.
|
Serial Number |
Item |
Specifications |
|
1 |
Equipment Model |
YCQZD02-M3 |
|
2 |
Equipment Model |
Fully Automatic Steel Rebar Cage Welding Workstation |
|
3 |
Rebar Cage Diameter |
Φ900mm - Φ2500mm (Standard Model) |
|
4 |
Main Rebar Diameter |
Φ18mm - Φ32mm (Standard Model) |
|
5 |
Spiral Rebar Diameter |
Ф8mm, Ф10mm, Ф12mm, Ф14mm |
|
6 |
Main Rebar Type |
Single Main Rebar (Double Main Rebar - Available for Customization) |
|
7 |
Spiral Rebar Type |
Single Spiral Rebar, Double Spiral Rebar |
|
8 |
Spiral Rebar Spacing |
70mm-300mm |
|
Serial Number |
Item |
Specifications |
|
1 |
Power Supply |
380V±10%, 50Hz±1, 3 Phase 5 Wire System |
|
2 |
Ambient Temperature |
-10-60° C |
|
3 |
Humidity |
≤ 85% |
|
4 |
Continuous Operating Time |
≤ 24h |
|
5 |
Power Rating |
Equipment Power: 30KW; Welding Power: 100KW |
|
6 |
Compressed Air Pressure |
≥ 0.6MPa |
|
7 |
Shielding Gas |
Mixed Gas (80% Ar + 20% CO₂) |
|
8 |
Welding Wire |
Uses 1.2mm Diameter Welding Wire |
Key Advantages
This intelligent workstation offers a transformative return on investment. It significantly boosts production output by up to 400% compared to manual welding, while also conserving energy and welding consumables. The superior weld quality dramatically enhances the structural integrity of your reinforcement cages, leading to safer and more reliable construction projects. Furthermore, it creates a cleaner and safer work environment by reducing operator exposure to arc flash and fumes, aligning with the highest industrial safety standards.
Our Services
We partner with you for long-term success. Our comprehensive service package includes on-site installation and commissioning by our expert engineers, detailed operator training programs, and a dedicated 24/7 technical support hotline. We also guarantee fast delivery of genuine spare parts and offer scheduled preventive maintenance plans to maximize your equipment's uptime and operational life.
FAQ
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