Rebar Cage Welding Machine（Single-Station）
Your Professional Rebar Cage Welding Machine（Single-Station） Supplier
Shandong Shiguang Machinery Technology Co., Ltd. is a technology-innovative enterprise that specializes in the R&D, manufacturing, sales, and service of intelligent integrated production lines for construction equipment.
The company’s main products include a range of CNC (Computer Numerical Control) steel bar truss welding production lines, such as intelligent steel bar truss production lines, intelligent planar truss welding production lines, seven-rib steel bar truss welding production lines, calcium silicate board formwork-free steel bar truss floor bearing plate production lines, concrete-based formwork-free steel bar truss floor bearing plate production lines, as well as special-shaped and customized truss machines.
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Why Choose us
Global Market Experience
Our company has extensive experience in international markets, having successfully exported products worldwide and participated in major international infrastructure projects. We consistently comply with globally recognized standards, including CE certification and North American building material specifications, demonstrating our commitment to quality and regulatory compliance.
Quality Certification
We are certified under the ISO 9001 Quality Management System, reflecting our adherence to rigorous international standards for consistent product quality and process efficiency.
Advanced Production Equipment
Our manufacturing capabilities are supported by advanced machinery, including lathes, milling machines, a 10,000-watt laser cutting machine, a laser tube cutting machine, and a CNC machining center, enabling high-precision production and scalable output.
Parameter
|
SerialNumber |
Item |
Specifications |
|
1 |
Equipment Model |
YCQZD02-M3 |
|
2 |
Equipment Model |
Fully Automatic Steel Rebar Cage Welding Workstation |
|
3 |
Rebar Cage Diameter |
Φ900mm - Φ2500mm (Standard Model) |
|
4 |
Main Rebar Diameter |
Φ18mm - Φ32mm (Standard Model) |
|
5 |
Spiral Rebar Diameter |
Ф8mm, Ф10mm, Ф12mm, Ф14mm |
|
6 |
Main Rebar Type |
Single Main Rebar (Double Main Rebar - Available for Customization) |
|
7 |
Spiral Rebar Type |
Single Spiral Rebar, Double Spiral Rebar |
|
8 |
Spiral Rebar Spacing |
70mm-300mm |
Customization Options
Rebar Cage Diameter & Length Options
Customize the production range to suit your project needs, supporting larger or smaller cage diameters and extended cage lengths for different foundation and structural requirements.
Main & Stirrup Rebar Specifications
Configure the machine to handle various main and stirrup bar diameters and spacing, enabling flexible production for diverse reinforcement standards.
Welding Configuration Choices
Choose between different welding modules or robotic welding setups to match your desired automation level and production speed.
Work Flow of Rebar Cage Welding Machine（Single-Station）
Main rebar feeding
Pre-cut the main rebar, butt weld or connect the sleeve to the required length of the drawing, and then hang it on the main rebar storage rack of the rebar cage welding machine for backup (the rebar cage can be wound with single winding and double winding. If your rebar cage is a double-wound rebar, you need to ask the manufacturer to prepare two pay-off frame and a double straightening mechanism).
Passing through and fixing
Pass the main rebar on the distribution plate through the fixed plate conduit and then penetrate into the moving plate conduit, and use an electric wrench to tighten the fastening screws.
Initial welding
The fixed plate and the moving plate rotate synchronously, and the moving plate moves forward at the same time, so that the coil is automatically wound on the main rebar and welded at the same time to form a rebar cage product. (Under normal circumstances, only one worker can spot welding. You can also ask the manufacturer to install automatic welding robot to realize automatic welding).
Normal welding
Start the rebar cage welding machine to start normal welding. Every time a reinforcement ring is added to the designated position, the normal welding will continue. The hydraulic support is raised to a certain length of the cage to support the rebar cage.
Cut the rebar
After welding the rebar cage to its entire section, stop welding and cut off the winding rebar, and continue to operate the equipment to make the tail of the rebar cage separate from the fixed plate conduit.
Separate the moving plate
Loosen the fastening screws of the moving plate, and move the moving plate forward to make the conduit of the moving plate separate from the rebar cage.
Unload the cage
Unload the finished rebar cage with aerial crane, and prepare the next rebar cage after resetting the moving plate.
Application of Rebar Cage Welding Machine
Bridge Construction: Reinforcement cages are welded quickly and accurately, supporting the rapid assembly of bridge foundations. This reduces project timelines and ensures safety standards are met.
High-Rise Buildings: Precise reinforcement cages are critical for the structural integrity of skyscrapers. Automated welding ensures consistency across multiple floors and sections.
Offshore & Marine Structures: Durable reinforcement cages are vital for foundations exposed to harsh marine environments. The machines produce cages that meet stringent corrosion and strength requirements.
Industrial Foundations: Large-scale industrial facilities require reinforced piles for heavy machinery and equipment. Efficient welding accelerates the construction process and enhances safety.
Transportation
Whether it is air freight, express delivery, or sea freight, we can arrange shipments according to the time required by customers. We help customers inquire about the best rates and arrange the delivery of your goods in the most economical way. This allows you to control the schedule of the entire project to meet seasonal cargo demand.
FAQ
We are one of the leading manufacturers and suppliers of rebar cage welding machine（single-station） in China, specialized in providing high quality customized service. We warmly welcome you to buy discount rebar cage welding machine（single-station） from our factory. For price consultation, contact us.
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