Revolutionize your construction and infrastructure projects with our state-of-the-art CNC Reinforcement Cage Workstation. This fully automated system is engineered to transform raw rebar into precisely fabricated steel cages with unparalleled speed and accuracy. By integrating cutting-edge robotics and intelligent software, it eliminates manual inconsistencies, dramatically boosts output, and sets a new standard for quality in modern precast manufacturing and civil engineering.
Product Features
Fully Automated Operation: From feeding and spacing to welding and cutting, the entire process is managed by a centralized CNC system, minimizing manual labor.
High-Precision Servo Motors: Ensure accurate positioning of rebar and spacers, guaranteeing every cage meets exact design specifications.
Robust Welding System: Delivers consistent, high-strength welds for superior structural integrity of every cage.
Modular Design: Allows for customization to accommodate various cage diameters, lengths, and rebar configurations.
User-Friendly HMI: A centralized touchscreen interface enables easy programming, monitoring, and adjustment of all parameters.
Material & Construction
The workstation's core frame is fabricated from high-grade, reinforced steel for maximum stability and vibration resistance under continuous operation. Critical components like guides and fixtures utilize hardened alloys to withstand abrasion. The system incorporates industrial-grade servos and PLCs from globally recognized brands, ensuring reliability and long-term performance in demanding workshop environments.
|
Serial Number |
Item |
Specifications |
|
1 |
Equipment Model |
YCQZD02-M3 |
|
2 |
Equipment Model |
Fully Automatic Steel Rebar Cage Welding Workstation |
|
3 |
Rebar Cage Diameter |
Φ900mm - Φ2500mm (Standard Model) |
|
4 |
Main Rebar Diameter |
Φ18mm - Φ32mm (Standard Model) |
|
5 |
Spiral Rebar Diameter |
Ф8mm,Ф10mm,Ф12mm,Ф14mm |
|
6 |
Main Rebar Type |
Single Main Rebar (Double Main Rebar - Available for Customization) |
|
7 |
Spiral Rebar Type |
Single Spiral Rebar, Double Spiral Rebar |
|
8 |
Spiral Rebar Spacing |
70mm-300mm |
|
Serial Number |
Item |
Specifications |
|
1 |
Power Supply |
380V±10%, 50Hz±1, 3 Phase 5 Wire System |
|
2 |
Ambient Temperature |
-10-60° C |
|
3 |
Humidity |
≤ 85% |
|
4 |
Continuous Operating Time |
≤ 24h |
|
5 |
Power Rating |
Equipment Power: 30KW; Welding Power: 100KW |
|
6 |
Compressed Air Pressure |
≥ 0.6MPa |
|
7 |
Shielding Gas |
Mixed Gas (80% Ar + 20% CO₂) |
|
8 |
Welding Wire |
Uses 1.2mm Diameter Welding Wire |
Key Advantages
Investing in our CNC Reinforcement Cage Workstation translates directly to a stronger bottom line. It slashes production time by up to 70% compared to manual methods and reduces material waste through pinpoint accuracy. The automation significantly lowers labor costs and skill dependencies while enhancing workplace safety by reducing direct worker interaction with heavy materials and welding operations. Furthermore, the exceptional consistency of output ensures every cage performs reliably, reducing risks on the construction site and bolstering your reputation for quality.
Our Services
We partner with you for long-term success. Our comprehensive service package includes on-site installation and commissioning by expert engineers, detailed operator training programs, and a readily available inventory of spare parts. We also provide remote technical support and scheduled preventive maintenance plans to ensure your workstation operates at peak efficiency throughout its lifecycle.
FAQ
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