Permanent Form Truss Deck Manufacturing Line

Concrete Pouring Line Configuration List

No.

Name

Configuration Requirements

Qty

Unit

1

Main Conveying Line

Light-duty Conveyor Line: 3KW variable frequency motor drive, hollow worm gear reducer, adjustable belt speed of 10m/min, 5 high-strength diamond pattern belts, supported by middle rollers. Load capacity ≥50Kg/m.

set

Roller Conveyor Line: 3KW variable frequency motor drive, CH type horizontal integrated reducer, adjustable speed of 10m/min, rollers made of high-strength steel pipe with galvanized surface. Smooth operation. Load capacity ≥150Kg/m.

set

Heavy-duty Conveyor Line: 3KW variable frequency motor drive, hollow worm gear reducer, adjustable belt speed of 10m/min, 5 high-strength diamond pattern belts, supported by double roller strips. Load capacity ≥150Kg/m.

unit

Vibrating Conveyor Line: 3KW variable frequency motor drive, hollow worm gear reducer, adjustable belt speed of 10m/min, 5 high-strength diamond pattern belts, supported by double roller strips. Load capacity ≥150Kg/m. Equipped with air suspension lifting mechanism at the bottom. Four corner-arranged cylinders provide power, lifting force ≥1000Kg.

unit

Finished Product Conveyor Line: 3KW variable frequency motor drive, hollow worm gear reducer, adjustable belt speed of 10m/min, 5 high-strength diamond pattern belts, supported by double roller strips. Load capacity ≥150Kg/m. Head and tail drive rollers are spaced rollers, with reserved openings for gantry robot gripping.

unit

2

Demoulding Agent Spray Gun

set

3

Distributor

Capacity 1.5m³, includes main shaft mixing mechanism and 6 screw conveyors for even material distribution. Each discharge outlet has a separate hydraulic gate; individual gate control allows for distribution in different widths. Mixing motor power 5.5KW, mixing speed 18r/min. Screw conveyor variable frequency motor power 2.2KW, max. conveying speed 65r/min, max. conveying capacity 10t/h. The distributor has lateral movement function for easy cleaning and maintenance.

set

4

Screeding Machine

Uses a screw conveyor collecting device to gather excess concrete. Equipped with a 0.5t vibrating motor for smooth and level screeding.

set

5

Mesh Loading Manipulator

Large-span gantry manipulator, uses 4.4Kw high-precision servo drives, high-precision guide rails, and 3M 19°31'42" helical rack. Can move along X/Z axes, handling coverage area 6.5x5m. Stable and quiet operation. The fixture uses a rebound structure, adaptable to various specifications of truss mesh, with self-adaptive clamping points. Can grasp trusses regardless of whether they are at full pitch points. No positional adjustment needed, can grasp arbitrarily.

set

6

Truss Rail Car

Composed of dual RGV rail cars, operating alternately for uninterrupted truss loading. Total travel 6m (Rail 11m, Car body 5m). Load capacity 1.5T.

set

7

Vibrator

Scissor lift mechanism, driven by cylinders. The vibrating material frame is equipped with dual 0.5t vibrating motors. Provides stable, efficient, and smooth vibration. Simple overall structure, easy application, low failure rate.

set

8

Finished Product Unloading Manipulator

Large-span gantry manipulator, uses 4.4Kw high-precision servo drives, high-precision guide rails, and 3M 19°31'42" helical rack. Can move along X/Z axes, handling coverage area 6.5x5m. Stable and quiet operation. The fixture uses a hook-claw structure, gripping the mould table plate from all 4 sides to prevent template deformation. Safe and stable.

set

9

Finished Product Unloading Rail Car

Composed of dual RGV rail cars, operating alternately for uninterrupted unloading of finished products. Total travel 6m (Rail 11m, Car body 5m). Load capacity 5T.

set

10

Electric Control System

Uses centralized power distribution and centralized control. The control cabinet features a colour HMI interface, uses Houchuan PLC control, 10-inch touchscreen with Chinese display, includes graphical and auxiliary input screens, supports computer network port interface. Can display jog actions on the operation panel, has functions and pages for Manual, Automatic, and Manual Single Step modes, and I/O point table viewing function. Equipped with Ethernet interface. The control cabinet is reasonably designed, aesthetically pleasing, and easy to operate. All components on the operation panel have sturdy, clear, and unambiguous labels. Internal wiring is standardised, wire numbers are laser-marked, clear and accurate, facilitating maintenance. Low-voltage parts are shielded and isolated from high-voltage cables. Wiring is neat, clear, and conductors have good insulation.

1

set