CNC Steel Rebar Cage Rolling Welding Machine
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CNC Steel Rebar Cage Rolling Welding Machine

CNC Steel Rebar Cage Rolling Welding Machine

Tired of the slow and inconsistent efficiency of manual rebar cage tying? Our CNC steel rebar cage rolling welding machine is designed specifically for contractors and precast manufacturers requiring high-efficiency, large-volume production. It transforms labor-intensive processes into a seamless, automated operation, producing precision rebar cages—for piling, foundations, and infrastructure projects—at unprecedented speeds.
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Description

Rebar Cage Rolling Welding Machine: Automate Your Production, Unleash Efficiency

The CNC steel rebar cage rolling welding machine is an automated solution designed for mass production of reinforced concrete pile cages used in bridge, high-speed rail, and foundation construction projects.

 

Built Stronger, Designed Smarter

 

We focus on durability where it counts. The machine features a high-strength welded steel frame to ensure stability under continuous operation . Critical components, like the forged alloy steel gears and shafts, are engineered for superior wear resistance and a longer service life . The centralized lubrication system keeps everything running smoothly, minimizing daily maintenance .

 

Characteristics of CNC Steel Rebar Cage Welding Machine

 

Fast processing speed, giving full play to its advantage of high efficiency;

Stable and reliable processing quality: The spacing of main rebars and spiral rebars is uniform, the diameter of the rebar cage is consistent, and the product quality meets specification requirements;

Hoop reinforcement requires no lapping, saving approximately 10% in materials compared to traditional manual work, reducing construction costs;

The main rebars are evenly distributed around its circumference, allowing for precise and convenient splicing of multiple cages, saving hoisting time.

 

Rebar Cage Production Cost and Related Technical Solutions

 

Personnel configuration: Under normal circumstances, 3-5 people per shift are sufficient for operation.

Specific allocation is as follows: Material preparation and feeding: 1-2 people; Welding operator: 1 person; Inner hoop rings (stiffening rings): 1-2 people.

Model

SGGH-1250

SGGH-1500

SGGH-2200

SGGH-2500

Pile Diameter for Cage(mm)

600-1200

600-1500

800-2000

800-2500

Cage Length (mm)

Standard configuration 12 meters (customizable length)

Max. Cage Weight(kg)

3000

4500

6000

8000

Spiral Ring Diameter(mm)

Φ5-Φ12

Spiral Pitch(mm)

50-500

Main Reinforcement Bar Diameter(mm)

Φ12-Φ40

Spiral Pitch(Mpa)

10

Rated Total Power(kw)

13

15

23

27

Overall Equipment Dimensions(M)

Length

23

29

39

47

55

23

28

39

47

55

28

39

47

55

29

33

42

Width

5

5.5

8

8.5

Height

2.2

2.5

3.3

3.5

 

Services

 

We ensure your investment delivers value from day one. Our support includes professional installation guidance, a comprehensive 12-month warranty on core components, and lifetime technical support. We maintain a global supply chain for genuine spare parts to ensure fast delivery and minimize your machine downtime.

 

FAQ

 

Q: How many operators are required to operate this CNC steel rebar cage rolling welding machine?

A: The machine is designed for efficiency. A team of 5-7 personnel can typically manage the entire operation, including feeding and welding, which is a significant reduction compared to a full manual crew.

Q: What's the production speed compared to manual work?

A: It's significantly faster. This machine can produce a standard 12-meter cage in roughly 20-30 minutes. It can increase overall productivity by 3-4 times compared to traditional manual methods.

Q: How accurate is the finished rebar cage?

A: The PLC control ensures consistent precision. The cage diameter error can be controlled within 1cm, and the spiral pitch spacing error can be as low as 5mm per meter.

Q: Can it produce cages for different projects?

A: Absolutely. The adjustable parameters allow you to produce cages for various applications, from building foundation piles to large-diameter piles required for bridges and highways.

 

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