Revolutionize your construction and precast manufacturing workflows with our state-of-the-art full-automatic reinforcement cage automatic welding Machine. This advanced system is engineered to automate the entire process of fabricating steel reinforcement cages, consistently delivering superior quality with unmatched efficiency. By integrating precision engineering with intelligent software, it eliminates manual labor bottlenecks, ensuring perfect, high-strength welds for every cage, every time.
Key Features
Intelligent Automation: Features a fully automated cycle, from feeding and spacing of longitudinal bars to the precise placement and welding of spiral stirrups.
PLC Control System: A user-friendly touchscreen PLC interface allows for easy input of cage parameters (diameter, length, pitch), enabling quick changeovers between different job specifications.
High-Stability Welding: Equipped with a robust servo-motor system and precision welding gear for flawless, consistent welds that meet the highest industry standards.
Advanced Safety Protocols: Built with comprehensive safety features, including emergency stops, protective fencing, and fault self-diagnosis alarms to protect both operators and equipment.
Heavy-Duty Construction: Designed for continuous operation in demanding industrial environments, guaranteeing long-term reliability and minimal downtime.
Material & Build
The full-automatic reinforcement cage automatic welding machine's core frame is constructed from high-grade, reinforced steel to provide exceptional stability and vibration resistance during operation. Critical components utilize hardened alloys and industrial-grade copper for welding heads, ensuring durability, excellent conductivity, and resistance to the high thermal stress of continuous welding.
|
SerialNumber |
Item |
Specifications |
|
1 |
Equipment Model |
YCQZD02-M3 |
|
2 |
Equipment Model |
Fully Automatic Steel Rebar Cage Welding Workstation |
|
3 |
Rebar Cage Diameter |
Φ900mm - Φ2500mm (Standard Model) |
|
4 |
Main Rebar Diameter |
Φ18mm - Φ32mm (Standard Model) |
|
5 |
Spiral Rebar Diameter |
Ф8mm, Ф10mm, Ф12mm, Ф14mm |
|
6 |
Main Rebar Type |
Single Main Rebar (Double Main Rebar - Available for Customization) |
|
7 |
Spiral Rebar Type |
Single Spiral Rebar, Double Spiral Rebar |
|
8 |
Spiral Rebar Spacing |
70mm-300mm |
|
SerialNumber |
Item |
Specifications |
|
1 |
Power Supply |
380V±10%, 50Hz±1, 3 Phase 5 Wire System |
|
2 |
Ambient Temperature |
-10-60° C |
|
3 |
Humidity |
≤ 85% |
|
4 |
Continuous Operating Time |
≤ 24h |
|
5 |
Power Rating |
Equipment Power: 30KW; Welding Power: 100KW |
|
6 |
Compressed Air Pressure |
≥ 0.6MPa |
|
7 |
Shielding Gas |
Mixed Gas (80% Ar + 20% CO₂) |
|
8 |
Welding Wire |
Uses 1.2mm Diameter Welding Wire |
Key Advantages
Investing in our full-automatic reinforcement cage automatic welding machine leads directly to a stronger bottom line. It dramatically increases your production output-by up to 80% compared to manual methods-while significantly reducing labor costs and material waste. The automated process ensures every cage is identical, enhancing the structural integrity of your concrete projects and minimizing the risk of human error. This machine is a pivotal asset for businesses aiming to scale up operations, improve product quality, and secure a competitive advantage in the market.
Our Services
We stand behind our machinery with a comprehensive service package. This includes detailed on-site installation and commissioning by our expert engineers, thorough operator training programs, and a readily available inventory of genuine spare parts. Our global technical support team is on call to provide remote assistance and ensure your production line remains operational and efficient.
FAQ
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