PC Truss Welding Production Line
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PC Truss Welding Production Line

PC Truss Welding Production Line

Tired of production bottlenecks and inconsistent quality in your construction projects? Our Automated Steel Truss Production Line is the complete solution you've been waiting for. This all-in-one system seamlessly integrates pay-off, straightening, bending, welding, cutting, and collection to deliver perfectly uniform trusses 24/7.
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Description

Automated Steel Truss Production Line: Build Smarter, Not Harder

Tired of production bottlenecks and inconsistent quality in your construction projects? Our Automated Steel Truss Production Line is the complete solution you've been waiting for. This all-in-one system seamlessly integrates pay-off, straightening, bending, welding, cutting, and collection to deliver perfectly uniform trusses 24/7. The PC Truss Welding Production Line is specifically designed for manufacturing PC steel trusses used in prefabricated construction; it is ideally suited for producing floor decking systems and twin-block sleepers for high-speed railways. Stop manual processing and start automating your profit.

 

Key Features That Set Us Apart

Unbeatable Efficiency

Dramatically reduce labor costs and increase output with continuous, automated operation from coil to finished product.

Pinpoint Accuracy

Advanced servo systems and precision engineering guarantee every truss meets exact specifications, eliminating errors and rework.

Built-in Flexibility

The PC truss welding production line features user-friendly controls that allow for rapid switching between different truss designs, heights, and spacings, making it ideal for meeting custom order requirements.

Rock-Solid Reliability

A robust design with high-quality components ensures minimal downtime, providing a rapid return on your investment.

 

Core Specifications

 

SGHJ-IV

Unit

Amount

Remarks

Number of payoff racks

 

5

Height of chord bars: 2 meters, height of side reinforcement: 1.3 meters, weight not exceeding 2 tons.

Stepper wire feeding motor

kw

11

Servo motor

Side reinforcement forming motor power

/

7.5

Servo motor

Welding transformer power

kva

160X2

Intermittent operation

Cutting motor power

kw

11X2

Intermittent operation

Lifting rack motor power

kw

2.2

Intermittent operation

Side reinforcement bending pitch

mm

Automatic pitch adjustment

Adjustable pitch of 190-210, automatically adjustable according to production needs

Truss height

mm

70-270

Height of 250 and above without bottom angle

Truss width

mm

70-90

 

Diameter of top and bottom reinforcement

mm

6-12

 

Diameter of side reinforcement

mm

4-7

 

Truss length

m

0.4~12

 

Straightness of truss

mm

±5

 

Truss height error

mm

±2

 

Truss length error

mm

±5

Maximum error not greater than ±15

Height of upper and lower exposed bars of web member

mm

≤5

 

Truss production line speed

m

12-15

 

Production line length

m

Can be adjusted as 46000*3000*3500

 

Our Services

 

We partner with you for success. Beyond the machine, we offer comprehensive OEM manufacturing, expert technical support for setup and maintenance, and assistance with shipping logistics to get your line up and running smoothly.

 

FAQ

 

Q: What is the required power supply for this production line?

A: The line is designed to run on a standard industrial 380V/50Hz power supply. We provide all necessary technical specifications for seamless integration into your factory.

Q: Can the machine produce different truss designs, or is it fixed?

A: Absolutely. The PC truss welding production line offers great flexibility.You can easily program and adjust the bending pitch, truss height, and other parameters to produce various truss designs for different applications.

Q: Do you offer installation and training at our factory?

A: Yes, we do. We provide optional on-site installation, commissioning, and operator training services to ensure your team can operate the production line efficiently and safely from day one.

Q: What about after-sales service and spare parts?

A: We have a global network of support partners and maintain a full stock of common spare parts. We provide remote troubleshooting and ensure fast shipping of any parts you may need to minimize downtime.

 

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