Rebar Truss Deck Production Line

Made of multiple welded metal pipes, with a solid and safe overall structure.Effectively prevents reinforcement tangling during high-speed wire drawing. Equipped with automatic brakes to prevent excessive wire release. The column can rotate freely along the rotating axis, making rotation simple and convenient.

Effectively solves the smooth running of reinforcement in the rack. The existence of the storage rack is to facilitate the speed increase of the equipment and extend the service life of the equipment during high-speed operation. Some companies provide the storage rack as an optional accessory, but we provide it directly because some customers may not be familiar with the function and benefits of the storage rack.

It also adopts a multi-roller straightening system. The roller grooves are compatible with multiple steel bar specifications, eliminating the need for roller replacement in actual production. The rollers are arranged both horizontally and vertically for multi-directional straightening force, effectively resolving straightness issues of steel bars and producing more aesthetically pleasing finished products.

On the rebar truss deck production line, the direction of torsional deformation in the steel bars can be controlled by adjusting the lead screw to act on the inner rollers, thereby ensuring the welded truss achieves the required straightness.This mechanism offers the advantage of quick and effortless adjustment. Additionally, its installation position near the welding station allows for real-time detection and resolution of issues during production,effectively avoiding material waste.

This mechanism is powered by a 7.5kW servo motor, delivering exceptional synchronization and stability. Utilizing a crank linkage and gear transmission system, dual swing arms operate simultaneously to bend and convey two lateral reinforcement bars in one synchronized motion. The design allows easy adjustment of the truss's lateral bend pitch and height, ensuring consistent pitch distribution while maintaining high-speed bending efficiency.

The wire feeding mechanism is driven by an 11kW servo motor, delivering superior synchronization and higher precision. Through seamless coordination with the web reinforcement forming mechanism, these two servo motors work in perfect tandem to enable on-the-fly adjustment of the truss pitch without halting production, significantly enhancing production efficiency.

This mechanism utilizes a two-point resistance welding technology, which reduces the installed power by over 50% compared to similar equipment. It features high energy utilization efficiency and fast welding speed. The open welding design offers advantages such as simple adjustment and easy, quick maintenance.

Powered by a 4.4kW servo motor, this mechanism delivers higher precision, faster response, and noise-free operation.

The rebar truss deck production line employs a "shearing-type" cutting process, which effectively prevents weld cracking caused by cutting operations while also avoiding lateral deviation or deformation of the finished trusses during processing.The cutting position adjustment, controlled by a servo motor and synchronized with the bending and wire feeding servo motors, enables precise cutting of identical truss types to any desired length.

After the steel bar truss is cut, this mechanism automatically collects and palletizes the finished products according to preset data, replacing two manual operators. It achieves time-saving, labor-saving, and efficiency-enhancing acceleration in production.